16" x 16", KMT DBL-COLUMN PRODUCTION FULL AUTO SAW, MODEL#H410A-NC **NEW**
Specific Info On This Equipment
Reference Number: 3661
Condition: New
"If you need a machine and don't buy it, then you will ultimately find you have paid for it but don't have it." Henry Ford
Full Product Description
Model: H-410A-NC Capacity: 16" Round, Square 16"WX 14"H Bundle Cap (Optional) Max. Vise Opening: 16-1/2" Max. Work Load Capacity: 7500 lbs. Min Size Vise Clamp: 3/4" Both Sides of Blade Vise Clamp Speed: 6 Seconds, Full Stroke Max. Feed Rate: 10"/Min Blade Speeds: 40 to 420 Feet/Min Blade Width: 1-1/2" Optional Blade Width: 1-1/4" Blade Length: 20' 3" Bandwheel Diameter: 24" Blade Tension: Automatic Hydraulic Control Blade Guides: Carbide, Hydraulic Clamp Vises: Hydraulic Feeder Stroke (1 Feed): 21-1/2" Max. Automatic Length: 390" Max. Feeder Speed: 5 Sec Full Stroke Min. Feed Length-Manual: 1/16" Remnant End (Auto): 1-1/4" Shortest Cut: 3/8" Feed Accuracy: 0.010" Blade Drive: 7.5 HP Hydraulic Drive: 2 HP Coolant System: 1/3 HP Hydraulic Tank: 15 Gallons Coolant Tank: 30 Gallons Work Height: 28-3/4" Machine Weight: 8000 lbs. Machine Dimensions: 133"L-R, 75"F-B, 82"H The Kalatec H 410 A-CNC combines extremely solid construction with technologically superior controls to provide an easy-to-use production double column bandsawing machine built for todays diversified requirements. Just examine the list of characteristics! Vertical Column Design allows "full capacity sawing", not limited by the arc of the sawframe, and guides (a limitation of "pivoting-type" machines). The guides are adjusted closer to the workpiece for better sawing control, and the sawing pressure is more precisely controlled because the sawframe is coming directly down to the workpiece (not traveling through an arc). Heavy column guidance provides the greatest possible cutoff tolerances. DOUBLE VISING: Kalatec utilizes two machine vises. The infeed vise clamps from both sides and feeds the material to within 1 3/4" of the sawblade. The outfeed vise also clamps from both sides and holds the cutoff material on the other side of the sawblade, and holds to within 1/8" of the blade on the other side. This vise also travels laterally 3/8", allowing material separation at the finish of each cut. The machine makes a cut, the two vises retract 3/8", and the sawblade returns for the next cut. This feature is essential for bundle sawing, or sawing with a carbide tipped sawblade, and holding the workpiece on both sides of the sawblade eliminates any drop-off burr. MATERIAL SAVER: Your material costs money and you don't want to waste it. Kalatec Material Saver feature allows you to load your material into the machine, then the machine automatically locates the material relative to the sawblade. If you want to make a trim cut you may; but if you don't need to make a trim cut the material will be correctly located relative to the blade so you may go immediately (and accurately) into automatically cutting the desired lengths. This give you a tremendous time & material savings on large and/or expensive bar stock. It also allows you to insert one bar, automatically cut one piece accurately and without waste, then remove the bar to send back to storage. AUTOMATIC SAWING SYSTEM: Kalatec permits you to select your material from the Materials Library, enter the material size, and the machine will automatically select the optimum blade speed and downfeed rate. As the machine progresses through the cut it will automatically adjust each of these settings to continue to provide the optimum rates, automatically adjusting for changing material cross-sections. The machine monitors and receives feedback from the drive motor ammeter and blade deflection monitor to provide instantaneous computerized adjustments to keep the chips flying at the optimum! The machine computer allows storage of your commonly performed sawing jobs to make future setup fast and effortless. CONSTRUCTION: Kalatec construction consists of fabricated steel plate and structural materials, welded and normalized. Machine is fully enclosed, making operation safe and quiet. All systems easily accessed with hinged doors, making operation and maintenance easy. Movement of sawframe, barfeeder, guides, and vises are done on linear slideways, and each of these equipped with rack & encoder to monitor the status of each device. Barfeeder driven by hydraulic motor, turning a precision ball screw. SAWFRAME CONTROL: Sawframe downfeed is controlled by two large hydraulic cylinders symmetrically located on both sides of the center of the workpiece Sawframe is hydraulically counterbalanced and controlled by our exclusive proprietary feed control, accurate at all speeds from 0.078"/min. to 10.00"/min. Feedback supplied by encoder, 10,000:1 resolution. FULL FEEDBACK SYSTEM: Kalatec automatically monitors, detects, and corrects for the following: * Drive motor amperage, operating within normal parameters * Downfeed rate, operating within normal parameters * Blade deviation tolerance, cutting within normal parameters * Blade tension, tensioned to proper hydraulic specification * Adequate coolant supply, alerts operator is coolant is low * Vises, guides, sawframe in proper position for operation STANDARD FEATURES: * Automatic Hydraulic Blade Tension For precise sawblade tension control each time you turn the machine on. Circuit relaxes tension machine is not on, for reduced blade stress. * Automatic Blade Break-in Machine control detects each time the blade is changed, and automatically sets a "break-in" period; for a designated length of time cutting rates are reduced to allow proper breaking in of blade. Machine automatically reverts to standard cutting rates following break-in period. * Automatic Hydraulic Blade Guide Control Provides zero- clearance between guides and blade, and allows very simple insertion of blade between guides when changing blade * Hydraulic Guide Arm Positioning - Assures the guide arms are always quickly and easily maintained in the optimum position nearest the workpiece * Hydraulic Chip Auger Automatically removes chips from beneath the cutting area into an external chip bin. * Hydraulic powered Chip Brush Assures chips are cleaned from the blade * Blade Out-Of-Tolerance Sensor Monitors the blade attitude, makes adjustments in rates, or shuts the machine off if deviation exceeds desird specification. Allows you to use blade until it's maximum life has expired. * Vertical Material Roller Facilitates loading of your stock in proper alignment with saw vises * Variable Speed Bar Feeder allows smooth and accurate feeding of material, and locating precisely with Material Saver feature * Full Material Support Roller Support allows your heavy materials to be supported by heavy duty rollers right up to within less than 2" inches of the sawblade, making transport of heavy billets right up to the blade line effortless. STANDARD EQUIPMENT: * CNC Operating System * Full Materials Library, Automatic Operating System * Blade break/low tension limit switch * Out of Stock limit switch * Blade "out of tolerance" feedback system * Low volt control, OL & low volt protection * Heavy Duty Vari-Speed Drive (no belts) * Totally Enclosed Transmission * TEFC Motors, NEMA 12 enclosure * Electricals to NFPA-79 Electrical Standards * Bi-Metal Blade * Carbide Guides w/ rollers & Hydraulic Guide Clamping * Automatic Hydraulic Guide Arm Control